Bac2 demonstrates economic production for fuel cells

March 8, 2011 by
Filed under: News 

Scalable low-volume production method for moulded polymer bipolar plates simplifies processing and cut manufacturing costs

Southampton startup Bac2 is demonstrating moulded bipolar plates for fuel cell stacks that are made using its patented ElectroPhen electrically conductive polymer. The process reduces the cost of fuel cells because they can be moulded for high volume production and is economical to tool-up and mould relatively small quantities of plates, sometimes just a few hundred.

The unique mould-flow approach means that the plates also do not need post-processing, such as surface machining or drilling, after moulding, further reducing costs and cutting waste.

The ElectroPhen bipolar plates are available for many different types of fuel cell stacks, from high-temperature and low-temperature polymer electrolyte membrane (PEM), direct methanol, alkali and phosphoric acid designs. Unlike those made from metal, the plates are chemically inert, do not corrode, will not poison fuel cell electrodes and are rugged enough to withstand the harshest environments. They are made using a simple,
2-stage, mix-and-mould manufacturing process.
In addition to moulded plates, Bac2 supplies blank plates that can be easily machined for fuel cell development work. Blank plates are available from stock.

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